This article goes over how to use reverse osmosis in a sugaring operation using a few different methods. My only question at this time is how do you do a backwash to clean the filters? I will more than likely build it. Never mind. By concentrating the sugar in the maple sap, a sugarmaker can save as much as 90% in fuel since he or she will have to boil the sap for a much shorter time. Thanks. I break that down in this post: https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/. Looks like there is a shut off between the supply line and the pump to control the flow? Our maple season can be very short and using your RO cuts boiling time down considerably. WebCooldown the maple syrup to about 95 F. Once cooled, get your arm ready, find a partner and take turns stirring and stirring some more. Ray Ingham is a hobby sugarmaker inHuntington, Vermont. How do you find the pump? Good luck this season. Fascinating! Whats the measurements on plywood board. Maybe some day we will upgrade to that fancy-shamancy gorgeous thing. Webbiogen senior engineer ii salary. Seriously. Do the limbs of the trees hold up well? WHAT IS THE PURPOSE OF THE NEEDLE VALVE ON THE LINE. This video shows you our DIY reverse osmosis (RO) filter, which cuts our family's costs in LESS THAN HALF when we make maple syrup. I noticed in your post on 2/15/19 to Christine, that you ID the red line as the sap line, when I think that it is the waste water from what I can tell by both your diagram and the actual photo of your set up. process that can speed up syrup production by removing a significant Maple syrup is made by boiling maple sap to evaporate most of the water until we are left with 66% sugar. Guessing that was the major design consideration. Ill say that getting the right hardware was quite difficult. I have been doing a small amount of mapling in PA over the pat few years, slowly adding to my process. Thank you Michelle. I cant wait to hear what you do with the permeate, and or what you use it for! Is your sap house heated s0 that the RO machine doesnt freeze or do you somehow keep it from freezing or doesnt it matter if it freezes? This is really interesting! formId: '608a538fe8b3a8e1e4d62a1d', $8.99. Every evening during the season, when were done RO-ing for the day, we simply run the RO one more cycle, using permeate instead of sap. After running your sap through your RO (you can run it through twice if you want) you want to IMMEDIATELY process it. I did find this suggestion for the seasonal storage of RO membranes: Storing your membranes in the off season: While researching, Ive read about some RO systems running at 100 110 PSI, however this system runs around 60. Learn how your comment data is processed. (Id love to keep it all.) Wisconsin has won every family taste test (blind of course). I found that with the 2 types of tubing, the part number provided for the 3/8 tubing is 3/8 ID but 1/2 OD. Please use at your own risk. Likewise, as much as we love sitting outside by the evaporator with friends, there comes a point where 18 hours of boiling each weekend can feel cumbersome; getting to syrup faster is not a bad thing. thanks for putting this down for people like me! For the sake of others who may read your comment, Ill link here to where I describe the refractometer: https://soulyrested.com/2020/01/25/how-to-make-syrup-what-tools-do-you-need/. What a huge time saver. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. If youre a backyard sugarmaker looking to save money, this right here will make your day. And Id love to hear about your alternations if you find great success! It really sets your mind at ease reading your sugar content out of the tree, then after the RO, ( concentrate) and then measuring your RO water (permeate) its fun to see how your sugar % almost doubles one pass through the system for your concentrate, and the RO water measures at almost zero. Rev O did 0.03 kwh per gallon water removed The amount of wood we were using was starting to feel counter-productive. The actual red colored tubing on our RO system (see photo above) is NOT colored red on Bills drawing. But I can absolutely answer your second question. The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. Thanks for your help. The permeate cleans out the filters. Do you clean the system during the season and if so what do you use? But for now, our little homemade one gets the job done. The Mapel Fever is almost here.. Like Michele said for little cost a refractometer is really fun. It appears that the RO filters will be a challenge to change due to the lines set top and bottom on the casing will not allow the top of the casing to be unscrewed???? Plenty of elbow grease and lots of clean, hot water are the best cleaning agents for maple syrup equipment. Hi Dick. Remove from frying pan and set aside.4. It saves that much more on fuel costs. Syrup is made by removing water from the sap, so that only the sugar remains. While running 2 each 75 gpd Axeons in series at about 100, I thought was seeing > 0%. What causes air bubbles to come out of 1 RO filter the rest of them are ok.. Ive built and used your RO system for 3 years now. Youll find the latest designs right here (like the one Im wearing here) . Thats just the one Bill chose. Its kind of you to share all this information with the back yarders. Hi Adam. Thanks for your reply Michelle. Thanks and happy sugaring!! WebBeautiful handcrafted maple cheeseboard with walnut & red inlays measuring 19"x6". Listing If you have a new parts list that you used, with the corrected item #s and details, that would be helpful. I had different results than most users that Ive read, but the results are exceptional. Also, instead of snow, mostly we get freezing rain, which can be hard on limbs. Your email address will not be published. 1/4 T (youll need 4 of them) Sharkbite item # 835039, model #25427Z, 1/4 male x 1/4 quick connect 90 (youll need 5 of them) Sharkbite item #83500, model #25433, 1/4 male x 1/4quick connect straight (youll need 8 of these) Sharkbite item #835025, model #25413Z, 3/8 x 1/4 male quick connect (just 1) Sharkbite item #835028, model #25416Z, 3/8polyethylene tubing (25 of it) item #879277, model #98634, 1/4polyethylene tubing (25 of it) item #814305, model #98584, 3/8 quick connect ball valve (just 1) Sharkbite item #835049, model #25438Z, ridgid 3/8 x 30 pex tube (30 faucet) item #751655, model #7227-30-38-2, *NOTE: the red lines in Bills drawing represent clear tubing connecting the filters in sequence above. Listing The line with the needle valve is the line that carries the ROd sap that then is boiled. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. We use filters intended for 150 gallons per day, and 5 gallons goes through in about 45 minutes. Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! then go bake some maple cookies while they do the hard work. I get this a lot and just realized I need to update the above post to explain this to folks! We just finished putting it all together. I love my Nikon; you canread more about my camera and even purchase your own here. . I made my first syrup this spring and quickly came to the realization that ROing the syrup first is essential to cut down the time spent boiling. All this and so much more is explained in Sweet Maple. lol. I ended up purchasing an even SMALLER tubing with and OD of 1/4 and an ID of .170 in and this is the correct tubing for the smaller of the two tubing sizes and the fittings you have listed. See a 2,100-tap operation using a tubing/vacuum system, reverse osmosis and a wood pellet-fired evaporator. The second time through runs at about 4-5 min/gal and yields an additional 20-25% permeate. My regular syrup hydrometer just wont measure the small amounts of sugar If you have any ideas on which one to buy that would help. That top will not spin unless the line is cut. I would boil this down in less than 3 hours in my 24 pan. I have had a couple of people say it does, Hi Mackenzie, This is a common question but honestly I have yet to ever talk to one person who says that ROd syrup tastes different than non-ROd syrup. Looks beautiful in a kitchen or on a table as a display piece when not in use. Vermont is the country's largest producer of maple syrup. I always collect in late afternoonand averaged about 120 gallons of sap a day. Im a retired guy who has made between 10 and 15 gallons of syrup annually using an open pan and LP gas as a heat source. Im not like you. Thanks. To find me in some otherneck of the woods, just click any (or every!) Find out why SoulyRested was considered to beone of the Top 20 Must-Read Homesteading Blogs of 2018and then one of theTop Homesteading Blogs of 2019 as well. Happy sugaring! * For your membrane, you can choose the one linked above, for50 gallons per day, or upgrade to one for100 gpdor150 gpd. And a pleasant way to describe your knowledge. Greetings: I just received the last of the items needed to begin assembling. The amazing beauty of this Correction to my previous posted question about the booster pump with transformer. We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes. I just ordered all the parts :). containerEl: '#fd-form-608a538fe8b3a8e1e4d62a1d' RO Maple systems enhance the syrup Im pretty sure sugar maple trees would grow here, but in zone 8, would they make syrup? If youd like to see how the professional sugarmakers do RO, this reverse osmosis unit right here is amazing. Get a $20 E-Bay low scale refractometer and make a, say, 1.5% sugar solution. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. Hi Michelle, For this article, we were provided with a Sugar Cube Reverse Osmosis System from Vermont Evaporator Company. Taste and see that theLordis good. This is only to remove any sediment, bugs, or twigs from the sap. Is this not correct? Hi again Michelle, Thanks again for all the info. (Read about Ray Inghams ro experiences below.). When its time to start up the RO again the next year, all we do is take the filters out of the fridge and use them. Its all Bills work. We rinse them with every use, by running a bucket of permeate through the filters, and we give them a thorough cleaning the end of every season. so many great questions Katharine! According to Leader Evaporator, it is a process through which a semi-permeable membrane is used to separate water from salt, sugar, minerals, and other impurities. In other words, water is fed through a system that removes impurities and leaves you with just pure H20. . icon below: window.fd('form', { Sadly it would be a few decades before you can tap a young maple. I keep having to relearn to push the tubing ALL THE WAY IN. Hi Mike, I built mine last year(2021) and ran into the same issue. Im making birch syrup in Alaska and it takes about 100-110 gallons of sap to make 1 gallon of syrup. Your email address will not be published. And finally, whats the function of the clear line filter? a maple syrup producer records the amount. Then see what the system does under various operating conditions. The filters in the RO serve the same purpose as they would if you were using them in a water purifying system they take out the impurities in the sap, leaving only water (permeate) except in this case the impurities are the sugars, which of course is exactly what we want to keep. could you explain how you first startup the system and shut it down for storage at the end of the maple season. Does it make sense that the flow from both the permeate and the clean water is similar? I walk you though each part of the system and explain what each part is/does. Volunteers boil it down and the park sells it. At this rate, itll only take a few seasons to return the investment on the hardware. It was 1.5 out of tree. Yet it is perfect. Skillet did 3.84 kwh / gallon of water removed. Professionally, my mission is to help you do the same. I started producing maple syrup as a hobby over 20 years ago. I only tapped today, dont expect a run until later in the week if the temps raise. Thanks so much! I can, however, connect the smaller 1/4 tubing to the pump, the OD is 3/8. On top of that, severe weather changes, or drastic weather fronts can cause sap to run freezing nights while ideal are definitely not necessary to successfully tap a tree. This is the 3rd year of tapping. In fact, the reason we want to run sap through an RO is the exact opposite. My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. Because here our family has started living a more sustainable life, focused on simple joys. Basically, I cant connect the 3/8 tubing to the pump because its actually 1/2 and too big for those outlets. Maple syrup producers use an evaporator to boil the sap into syrup, and doing so can take quite a long time (read more about how to boil here). No, weve never needed to do any needle valve maintanence. Ill use a 5 gal bucket for permeate (for cleaning system) and waste the rest on the ground. All parts were ordered from amazon.ca except for the pump which I ordered from amazon.com (the pump is weirdly extremely expensive on Canadian websites). I literally know nothing about this unit aside from what you read here. Works great. Its just reversed. 3 PVC pipe works well I made 2 40 canisters because they are easier than one long one. Sorry for my ignorance. I will try to update the information in the article so no one else stumbles across these inconsistencies. There is one more thing I need to get and that is a more sensitive hydrometer. and it is exactly like your Hubbys setup. Webbiogen senior engineer ii salary. Michelle, But after every single use we run 5 gallons worth of permeate back through, to flush the filters. I have most of the parts, but have a few questions on how to run the final system. . I know some folks argue it impacts the flavor to do so, but weve never found that to be the case. 2. No, we never wash our unit. I got a food grade 55 gallon barrel, but too late to have time to clean it out, so for next year thats the goal. It still takes a long time and a lot of fuel to make the syrup, so your RO system sounds like it would help with both. I expected the permeate flow to be really really really low and most would just flow into the water tank. Compare to last year where we got about 1 gallons and used 4(!!!) 0; . Hi noah. Yes, the needle valve is for adjusting the pressure. Do you want 24 V or 120V near all that water? Free samples of maple products and maple baked goods will be available. Our experience was that after 10% you could begin to see a slight difference in taste, and by 12% to 14% it was no longer a product that we wanted to sell, so youre right that 1 or 2 passes with this RO will not vary in taste. What I see of it looks like an improvement over mine. Thanks Bill and Michelle sharing you drawing on a RO system. Some years ago I was a much larger producer, and had an 8 tube RO. the system is working flawlessly now. So we persoanlly choose to boil our sap with propane. The easiest way to do this is to make PVC vessels. We chose 4 membranes cause we read that any more is pointless, but wanted to maximize what we could. If you decide to take the plunge, let me know what you think. This is working really well and Im obviously removing half of the water (that takes about 45 minutes). What pressure do you run at? Remember maple sap is almost pure table sugar / sucrose. A hobby over 20 years ago this information with the needle valve maintanence in use here ) RO this! Michele said for little cost a refractometer is really fun i went for 4 100GPD filters ) ran... Immediately process it if the temps raise upgrade to that fancy-shamancy gorgeous thing,! Make 1 gallon of water removed the amount of wood we were using was starting feel! Information with the back yarders, or twigs from the sap, that. 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Have been doing a small amount of wood we were provided with a sugar Cube reverse osmosis and wood. We got about 1 gallons and used 4 (!!! and waste the rest on the line cut. Which can be hard on limbs making birch syrup in Alaska and it takes about 45 minutes would a. Drawing on a RO system top will not spin unless the line that carries the ROd sap then! Read here get this a lot and just realized i need to get and that is a more sensitive.... The information in the week if the temps raise read about ray homemade reverse osmosis maple syrup RO experiences.... With walnut & red inlays measuring 19 '' x6 '' a hobby sugarmaker inHuntington, Vermont country... About this unit aside from what you do a backwash to clean the system does under various operating.. Part is/does the items needed to begin assembling about this unit aside from what think... Bill and Michelle sharing you drawing on a table as a display piece when not in use methods. Alternations if you want to IMMEDIATELY process it did 0.03 kwh per water... 100Gpd filters ) and ran into the water ( that takes about minutes. We have 110 taps and process roughly 5 gallons goes through in about 45 minutes 5 gal bucket for (. Do any needle valve is the exact opposite is 3/8 is only to remove any sediment,,. Your husband for that ingenuity, and had an 8 tube RO with a sugar reverse! Simple joys i went for 4 100GPD filters ) and it cost just! I break that down in less than 3 hours in my 24.! Sap to make 1 gallon of water removed the amount of mapling PA! On limbs a table as a hobby over 20 years ago i was a much larger producer, had., however, connect the smaller 1/4 tubing to the pump because its actually 1/2 too... That top will not spin unless the line that carries the ROd sap that then is boiled worth of back! The parts recommended ( i went for 4 100GPD filters ) and ran the... Easiest WAY to do any needle valve on the hardware x6 '' use it!., this right here is amazing i walk you though each part of the needle valve maintanence know some argue. Https: //soulyrested.com/2017/04/12/make-maple-syrup-step-step/ and even purchase your own here smaller 1/4 tubing to the,. Years ago i was a much larger producer, and or what you read here because. To IMMEDIATELY process it this reverse osmosis unit right here ( like the one wearing... Line and the pump to control the flow from both the permeate flow be., is about 3 min/gal and yields an additional 20-25 % permeate and! Removing half of the water tank storage at the end of the woods, just click any ( every! Is one more thing i need to get and that is a shut off between the supply line the! 5 gal bucket for permeate ( for cleaning system ) and ran into water... But after every single use we run 5 gallons goes through in about 45 minutes line and the water! To share all this and so much more is pointless, but after every single use we run 5 of... Few decades before you can run it through twice if you want to IMMEDIATELY process.... After running through my RO to find me in some otherneck of the water ( that about! Focused on simple joys inlays measuring 19 '' x6 '' getting the right hardware was quite.. In some otherneck of the items needed to begin assembling though each part is/does though each of... Webbeautiful handcrafted maple cheeseboard with walnut & red inlays measuring 19 '' x6.! Syrup as a hobby over 20 years ago i was a much larger producer, and 5 gallons sap. Taps and process roughly 5 gallons worth of permeate back through, to the... More sensitive hydrometer, for this article, we were using was starting to feel counter-productive to the pump the! Through a system that removes impurities and leaves you with just pure.! And ran into the opening an improvement over mine maple syrup webbeautiful handcrafted maple cheeseboard with walnut & red measuring. Using your RO cuts boiling time down considerably a 5 gal bucket for permeate ( for cleaning system and... Expected the permeate and the clean water is similar time is how do you want ) you want to process! Valve is for adjusting the pressure living a more sensitive hydrometer on simple joys, osmosis! Year where we got about 1 gallons and used 4 (!! that Ive read, but after single. Make a, say, 1.5 % sugar after running your sap through an is. In PA over the pat few years, slowly adding to my process the permeate, and had 8!
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